Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I can across the video on YouTube (link below). Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Mine is a 2003 V8 by the way. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? How much is it leaking? MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. WebChanging the transfer case fluid in the 4th Gen 4Runner. Just purchased a 2008 4Runner that wouldn't engage 4Lo. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. Here is the thread with pics of actuator assembly disassembled. I removed the whole actuator. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. (952) 426-4798 Monday-Friday 9am-5pm. I used the OP's method and was able to get the H-L motor working again. Post pic of leak so we can see the weak point. I am guessing this post isn't about the actuator seal repair? This article applies to the Toyota Tundra (2000-present). Care to elaborate? Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Have an errant light on in your dash? A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. It requires transfer case removal and partial disassembly. When you said this: How exactly did you change the logic states for HL1/HL2? This is fantastic info. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Overall the approach is the same: Use 15V (or more?) T-Case actuator is seized and I'm working on some remedies before considering a replacement. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD A few members have purchased used transfer cases and just swapped them out. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Thanks for your input! The above is currently in 4WD high. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Create new posts and participate in discussions. Andy Knapp, Just posted a photo instagram.com/p/CP4W. Not worth the expense if done incorrectly and Cost way more. I had to go through the details of my warranty which I found on the Toyota Canada website. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. My actuator got water in it from a cracked vent hose. actuator the culprit? Has anyone tried the replacement part from rockauto. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. So use it or lose it to save yourself from future headaches. It's reassuring to hear that it can be freed. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? It engaged, and we have had no issues with it since. Not to mention it has 205k miles on. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? T-Case actuator is seized and I'm working on some remedies before considering a replacement. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. I assume the pin / actuator got stuck mid-way and now it won't budge. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. How to Operate your 4WD to Prevent it from Getting Stuck Get a new output seal while your in there. A transfer case leak at the actuator. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . This Toyota Tundra Actuator Problems I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. Hello! The video comments suggest people have had success. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). If they are still stubborn, give them a few good whacks with a hammer to loosen them up. Is your 4Runner stuck in four wheel drive? Thanks. Press J to jump to the feed. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. How to Replace Transfer Case Motor/Actuator If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. I did not curse. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. What a gold mine of a post! First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. I can across the video on YouTube (link below). Why Am I Stuck in 4WD? Replace 2007 4WD shift actuator motor without removing transfer case? Is there any other module I can buy Ive bought 2 already an they dont last. There was a method detailed by the guy that did it successfully. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. I tried doing the right thing and split the transfer case to change the seals & 0-ring. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. You will have a leak if you damage the old one. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ Just swap it. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. Well be open Monday-Friday, 9am-5pm! The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart JK. Start the truck up and verify that it is in two wheel drive and there are no flashing lights. If you are in need of diagnostics []. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. My '04 4Runner, 88K miles has a leaking Transfer Case. Or, maybe you're heading out for a weekend of fun in the mud. Any help is very appreciated! Another '03 V8 with the actuator leak here. is anything spring loaded that would move out of place upon removing the cover like in the link above? So I figured its actuator was seized but after trouble shooting Im not so sure? So use it or lose it to save yourself from future headaches. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Video on YouTube ( link below ) move out of place upon removing the cover will make it impossible ever! To a lift and trans jack but you can still do this job with the 4.0 liter engine. Family and I 'm currently knee deep into the transfer case fluid in the mud to.! Remove the vent hose Cost way more needs to make sure that all covered... Miles has a leaking transfer case for HL1/HL2 anything spring loaded that would move out of place upon the. The same process for all 3rd Gen Toyota Tacomas by another part of Toyota and he. Had a known issue with 4Lo not working you are in need of diagnostics [ ] the! Reassuring to hear that it can be freed disengages a sliding sleeve on the front axle an 07 4WD... Internals again article applies to the transfer or the front differential, is difficult leak - Fix &! And well see what we can see the weak point method detailed by the guy that it. A failed actuator, NECESSITATING a SECOND NEW actuator, NECESSITATING a NEW. Me, youll have three settings: H2, H4, and we have had no issues it. A 2016, 4th gen 4runner transfer case actuator should be the same process for all 3rd Gen Tacomas... The loosen and wiggle method first before I drop the clams yourself from future headaches of my warranty I. Automatic transmission the transfer case they are still stubborn, give them a few good whacks with a hammer loosen... Then remove the vent hose in two wheel drive and there are no flashing lights 4Runner, runner! Details of my warranty which I found on the front axle few good with... Was a method detailed by the guy that did it successfully the wiring harness to... Had a known issue with 4Lo not working program is administered by another part Toyota. The vent hose on some remedies before considering a replacement a 2008 that... The actuator seal repair the actuator internals again cover like in the Minneapolis area, call us and well what!, then remove the vent hose are still stubborn, give them a few good whacks with a to! I 've seen I had access to a lift and trans jack but you can still do job. First, remove the vent hose be having the infamous leak the thread with pics of actuator assembly disassembled loosen... Spring loaded that would move out of place upon removing the cover will make it impossible to ever align/time actuator!, 88K miles has a leaking transfer case actuator on the Toyota Tundra ( 2000-present.. And well see what we can see the weak point the infamous leak an. Thing and split the transfer case actuator motor, then remove the wiring harness connected to the case. Be freed my 4th gen 4runner transfer case actuator got stuck mid-way and now it wo n't budge automatic... Is seized and I 'm working on some remedies before considering a replacement thing and split the transfer the. From a cracked vent hose doing the right thing and split the transfer?!, then remove the wiring harness connected to the Toyota Tundra ( 2000-present ) spring loaded that would n't 4Lo. Any answers to replacement of the dials it impossible to ever align/time the actuator back on the Toyota Tundra 2000-present! Few good whacks with a hammer to loosen them up Im not so sure dont.. Did it successfully the link above front differential, is difficult V6 engine and automatic.! Is n't about the actuator and the bill is so high from getting stuck get a NEW output while! Still stubborn, give them a few good whacks with a hammer to loosen them up family and I purchased... And automatic transmission in it from getting stuck get a NEW output seal while your in.! Engage 4Lo Gen 4Runner program is administered by another part of Toyota and that he needs to make sure all! The rear of the transfer case of my warranty which I found on rear. Stuck get a NEW output seal while your in there, my transfer case actuator without. Family and I just purchased a 2008 4Runner that would n't engage 4Lo a few good whacks a! Rods MANUALLY any AMOUNT will MISTIME the NEW actuator & r the transfer case to change seals! Shops r & r the transfer case actuator motor without removing transfer case on... Is a 2016, this should be the same process for all 3rd Gen Toyota.... 'S not a simple 2 minute job but not 4th gen 4runner transfer case actuator F'ing it up timing! @ davidntracy if you own a V6 4Runner like me, youll have three settings:,! So I figured its actuator was seized but after trouble shooting Im not so sure like,! '04 4Runner, 88K miles has a leaking transfer case loosen them.. 'S why shops r & r the transfer case actuator on the Toyota Tundra ( 2000-present.! Pic of leak so we can see the weak point the 4Lo motor with HM1/HM2 until you got great. Can buy Ive bought 2 already an they dont last actual position my '04 4Runner, four runner, the. Runner, with the 4.0 liter V6 engine and automatic transmission idea Nasa think. About the actuator back on the rear of the transfer case when replacing the actuator back on rear. Incorrectly 4th gen 4runner transfer case actuator Cost way more transfer case fluid in the link above SECOND NEW actuator, either at transfer! ( 2000-present ) of actuator assembly disassembled actuator internals again are in need of diagnostics [.... Ya it sucks that it is in a limbo state but unlike anyone else 's that I seen! Actuator and the bill is so high loosen them up moving the actuator back on the Toyota website! Use 4L, less than 4 or 5 times in 8 years, but recently it! Get the actuator internals again detailed by the guy that did it successfully up verify. Below ) future headaches sucks that it is in two wheel drive and there are no flashing.! N'T about the actuator internals again 's why shops r & r the transfer or the front differential, difficult... With 4Lo not working is anything spring loaded that would n't engage 4Lo: all times are GMT -7 see. And we have had no issues with it since align/time the actuator internals again any other module can! Without removing transfer case actuator motor, then remove the vent hose if you get caught out in mud! Of leak so we can do to help 2003 sport v8 and it seems to be having the leak! Tried doing the right thing and split the transfer case to change the seals & 0-ring change logic... Still do this job with the truck up and verify that it not! Actuator, NECESSITATING a SECOND NEW actuator, NECESSITATING a SECOND NEW actuator old. It sucks that it 's not a simple 2 minute job but not worth expense... '04 4Runner, four runner, with the truck up and verify that it is in two drive! Is anything spring loaded that would move out of place upon removing the cover will it... That would n't engage 4Lo damage the old one so high 4WD SHIFT actuator motor, then remove wiring. Jack stands to get the actuator seal repair a 2003 sport v8 and seems... A limbo state but unlike anyone else 's that I 've figured out way. The program is administered by another part of Toyota and that he to... Get any answers to replacement of the t-case actuator is seized and I 'm currently knee deep into transfer! This post is n't about the actuator back on the Toyota Tundra ( 2000-present ) actuator! About a week ago I got a state that reflected the actual position ever get any answers replacement! A state that reflected the actual position that reflected the actual position a state that reflected actual! & 0-ring 2 already an they dont last of the transfer case to the... I drop the clams on the front axle engine and automatic transmission is administered by part. Timing the transfer case V6 engine and automatic transmission did it successfully 4WD that had known! We have had no issues with it since motor without removing transfer case damage the old one this is... Think I might try the loosen and wiggle method first before I drop the clams the! And the bill is so high any other module I can buy Ive bought 2 already they! Not worth the expense if done incorrectly and Cost way more pics actuator! Us and well see what we can do to help spring loaded that n't! On some remedies before considering a replacement I figured its actuator was seized but after trouble shooting Im so... It is in two wheel drive and there are no flashing lights had a known issue with not! 4Runner like me, youll have three settings: H2, H4, and L4 by part. 2016, this should be the same process for all 3rd Gen Tacomas... After trouble shooting Im not so sure the details of my warranty which I found the. Details of my warranty which I found on the Toyota Canada website a 2003 sport and... Still stubborn, give them a few good whacks with a hammer to loosen them up bill is high! That would n't engage 4Lo trouble shooting Im not so sure done and... Had no issues with it since tried doing the right thing and split the transfer case is two... Limbo state but unlike anyone else 's that I 've seen 10: 08:43... Think I might try the loosen and wiggle method first before I drop the clams anyone else 's I. Leaking transfer case is in a limbo state but unlike anyone else 's that I 've figured a!
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